From yarn to container, in our own mills
Our knitted fabric is knitted on our own circular machines. Our tricot is knitted from raw yarn, then dyed and printed in our own plant. Keeping these steps in-house is how we control quality, colour and lead time.
Two lines, every step in-house
Knitted fabric and tricot are made on separate lines, each followed from raw yarn to the finished roll.
Knitted jacquard
180–700 g/m² · polyester, viscose, Tencel™, bamboo and spandex blends
Yarn check
Every yarn lot is checked for count, colour and strength before it goes on the machine.
Pattern programming
Your design is converted into a jacquard program for our electronic circular knitting machines.
Circular knitting
Double-jersey jacquard knitted on 400+ machines, single colour or multi-colour yarn.
Greige inspection
Raw fabric is checked off the machine for holes, dropped stitches and pattern faults.
Setting and finishing
Heat setting fixes width, weight and shrinkage. Functional finishes such as waterproof or flame-retardant are arranged with our finishing partners.
Final check and rolling
Measured, checked against your approved sample, rolled and labelled.
Tricot (polyester)
Greige knitted in-house on 6+ complete lines · dyed, printed and finished in our own plant
Yarn and warping
Polyester POY/FDY yarn is wound side by side onto warp beams for the tricot machines.
Tricot knitting
Warp knitting machines turn the beams into greige tricot fabric, made in our own workshop.
Dyeing
Greige fabric is scoured and dyed to the ground colour you choose.
Printing
Patterns are printed on our screen-printing lines. Gold-foil stamping is available as a special effect.
Setting and finishing
Heat setting for stable width and colour fastness. Brushed (peach-skin) finish on request.
Inspection and rolling
Every roll is checked, measured and rolled on tubes, ready for packing.
Checked roll by roll
Fabric runs over lit inspection frames before it is rolled. Our inspectors check for knitting and printing faults, and measure width and weight against your order.
Colour is matched to the sample you approved, and every roll is labelled before it goes to the warehouse.
Packed for export, loaded with photos
Rolls are wrapped on paper tubes in PE film and woven bags. We send you photos while your container is loaded.
Tell us what you're making
Send design numbers, a photo or just your mattress type. We reply within one working day.